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Non Conductive Hydraulic Hose Fittings: Ensure Safety & Performance

Upgrade your hydraulic system’s safety and performance with non-conductive hose fittings. Eliminate electrical hazards, improve reliability, and maximize uptime. Shop our selection of high-quality fittings today!

non conductive hydraulic hose fittings

Tailored Lengths

No more excess hose! We offer custom lengths for your specific application, reducing wasted material and ensuring a clean, efficient setup.

Material Selection

From high-temperature thermoplastics to abrasion-resistant composites, we offer various non-conductive materials to suit your specific operating environment and pressure requirements.

Diverse Fitting Options

Need a specific thread pattern, port size, or angle? We provide a wide range of non-conductive fittings to match your existing equipment and create the perfect connection.

Expert Assembly

Our technicians ensure secure and leak-proof connections with every custom hose assembly. We guarantee a professional finish that meets the highest safety standards.

non conductive hydraulic hose

non conductive hydraulic hose fitting

Tame the power, not the current. Non-conductive hydraulic hoses eliminate electrical hazards, boosting safety and reliability. Get a custom quote for your exact needs – length, hydraulic hose fittings, material – for a system that performs flawlessly.

non conductive hydraulic hose fitting Applications

Non-conductive hydraulic hose fittings are essential components in applications where electrical safety and performance are paramount. Here are some key applications that benefit from their use:

High Voltage Environments:

In applications near power lines, electrical equipment, or where there’s a risk of stray current, non-conductive hoses and fittings prevent accidental arcing or shock hazards. This is crucial for industries like construction, mining, and utilities.

Sensitive Electronics

When working with delicate electronic equipment, non-conductive hoses protect them from stray electrical currents that could damage components. This is important in data centers, medical facilities, and manufacturing clean rooms.

Agriculture

Modern agricultural equipment often utilizes hydraulic systems, and non-conductive hoses ensure operator safety when working around power lines or in wet conditions.

Explosive Atmospheres

In environments with flammable materials or gases, such as chemical plants, refineries, and paint booths, non-conductive hoses eliminate the risk of sparks igniting a fire or explosion.

Food and Beverage Production

To maintain hygiene and prevent contamination, non-conductive hoses are used in food and beverage processing equipment where electrical components are present near washdown areas.

Transportation

Non-conductive hoses find applications in various transportation vehicles, including construction equipment, forklifts, and aerial lifts, to enhance safety and prevent electrical issues.

Non Conductive Hydraulic Hose Fitting FAQs

Non-conductive hydraulic hose fittings are specialized components designed to connect hydraulic hoses while preventing the flow of electricity. 

Unlike standard hydraulic fittings often made from conductive materials like steel, non-conductive fittings are crafted from materials like nylon, synthetics, or composites. This makes them ideal for applications where electrical safety is paramount.

Here’s a breakdown of what they are and why they’re important:

  • Material and Function: These fittings are non-conductive, meaning they offer high electrical resistance, typically exceeding 1000 volts. This prevents electricity from traveling through the hose and potentially causing issues.
  • Safety Benefits: Standard hydraulic hoses can conduct electricity, posing a risk of shock, arcing (sparks), or damage to sensitive electronics nearby. Non-conductive fittings eliminate these risks, enhancing safety in various environments.
  • Applications: They are crucial in situations where electrical hazards are a concern. This includes working near power lines, in explosive atmospheres with flammable materials, around sensitive electronics, or in food and beverage production facilities with washdown areas.

In essence, non-conductive hydraulic hose fittings are essential for ensuring a safe and reliable hydraulic system operation in situations where electrical safety is a top priority.

Non-conductive hydraulic hose fittings are crucial for applications where electrical safety is a primary concern. Standard hydraulic hoses are typically made of materials like steel or rubber, which can conduct electricity. In environments with a risk of stray current, electrical equipment nearby, or flammable materials, this conductivity can lead to:

  • Electrical Shock Hazards: Contact with a charged hose could cause serious injury or even death.
  • Arcing and Sparks: Sparks can ignite flammable materials or gases, leading to fires or explosions.
  • Damage to Sensitive Electronics: Stray currents can damage delicate electronic components in nearby equipment.

Non-conductive hoses and fittings, typically made from nylon, synthetics, or composites, prevent these risks by offering high electrical resistance, often exceeding 1000 volts.

Yes, non-conductive hydraulic hose fittings come in various types to match existing equipment and applications. Some common types include:

  • Crimp Fittings: Permanently attached using a crimping tool, offering a secure and reliable connection.
  • Field-Attachable Fittings: Reusable fittings for easy installation and removal in the field.
  • Flange Fittings: Used for high-pressure applications with a bolted connection for added security.
  • Adapter Fittings: Connect hoses with different thread patterns or sizes, ensuring compatibility.

The choice of fitting type depends on factors like pressure requirements, reusability needs, and connection style of existing equipment.

There are several advantages to using non-conductive hydraulic hose fittings:

  • Enhanced Safety: They significantly reduce the risk of electrical shock, arcing, and fires.
  • Improved System Reliability: By preventing electrical interference, they ensure consistent and reliable operation of hydraulic systems.
  • Reduced Downtime: Avoiding electrical issues minimizes equipment downtime and maintenance costs.
  • Compliance with Regulations: In some industries, regulations mandate the use of non-conductive hoses for safety reasons.

Choosing the right non-conductive hydraulic hose fitting requires considering several factors:

  • Hose Size and Compatibility: Ensure the fitting matches the hose diameter and thread pattern.
  • Pressure Rating: Choose a fitting with a pressure rating exceeding the system’s operating pressure.
  • Application Environment: Consider factors like temperature, chemicals, and potential for wear and tear.
  • Fitting Type: Select the appropriate type (crimp, field-attachable, etc.) based on your needs.
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