Are you tired of hydraulic hose failures that lead to costly downtime and safety risks?
Look no further than the 100R4 hydraulic hose with Helix Steel. This cutting-edge hose offers exceptional performance and durability, making it the ideal choice for a wide range of industrial applications.
In this blog, we will delve into the key features, benefits, and applications of the 100R4 hydraulic hose with Helix Steel. We’ll explore how this hose can enhance your operations and provide peace of mind.
What Is a 100R4 Hydraulic Hose
SAE 100R4 hydraulic hose is a type of hose specifically designed for low-pressure suction and return lines in hydraulic systems.
It’s characterized by its:
- Helix Steel Wire Reinforcement: This provides excellent resistance to vacuum and collapse, ensuring reliable performance in suction applications.
- Flexibility: It’s designed to be flexible, making it easy to route and install in various hydraulic systems.
- Durability: Built to withstand harsh conditions and resist wear and tear.
- Compatibility: Suitable for use with a wide range of hydraulic fluids, including petroleum-based and water-based fluids.
100R4 Hydraulic Hose Structure
SAE 100R4 hydraulic hose typically consists of three main components:
- Tube: The inner layer of the hose, usually made of a high-quality, oil-resistant synthetic rubber. This layer is responsible for containing the hydraulic fluid.
- Reinforcement: This layer provides the hose with its strength and durability. In the case of 100R4 hose, the reinforcement typically consists of multiple layers of braided textile and a single layer of helix steel wire. The steel wire provides excellent resistance to vacuum and collapse, making it ideal for suction and return lines.
- Cover: The outer layer of the hose, usually made of a synthetic rubber compound that is resistant to abrasion, weather, ozone, and other environmental factors. This layer protects the reinforcement and tube from damage.
Here’s a visual representation of the 100R4 hose structure:
The specific materials and construction details may vary slightly between different manufacturers, but the basic structure remains consistent.
SAE 100 R4 Hose Specifications
SAE 100R4 hydraulic hose is a versatile and durable hose designed for low-pressure suction and return lines in hydraulic systems. Here are some key specifications:
Construction:
- Tube: High-quality synthetic rubber, resistant to oil and other hydraulic fluids
- Reinforcement: Multiple layers of braided textile and a single layer of helix steel wire, providing excellent vacuum resistance and structural integrity
- Cover: Durable synthetic rubber, resistant to abrasion, weather, ozone, and other environmental factors
Performance:
- Working Pressure: Varies depending on specific hose size and application, but typically ranges from low to moderate pressures.
- Temperature Range: -40°C to +100°C (-40°F to +212°F)
- Vacuum Resistance: Excellent resistance to vacuum, preventing hose collapse and ensuring smooth fluid flow
- Flexibility: Flexible design for easy routing and installation
- Compatibility: Compatible with a wide range of hydraulic fluids, including petroleum-based and water-based fluids
By understanding the specifications of SAE 100R4 hose, you can select the right hose for your specific application, ensuring optimal performance and reliability in your hydraulic system.
Why Is Helix Steel in 100R4 Hydraulic Hose
The helix steel wire in 100R4 hydraulic hose serves a crucial purpose: it provides exceptional resistance to vacuum and collapse. This is particularly important for suction and return lines in hydraulic systems, where the hose may experience negative pressure.
Here’s a breakdown of why helix steel is essential:
- Vacuum Resistance: The steel wire reinforcement helps maintain the hose’s shape and prevents it from collapsing inward when subjected to vacuum pressure. This ensures uninterrupted fluid flow, even in low-pressure or vacuum conditions.
- Collapse Prevention: The steel wire adds structural rigidity to the hose, making it less susceptible to deformation or kinking, which can restrict fluid flow.
- Durability: The steel wire enhances the hose’s overall durability, allowing it to withstand harsh operating conditions, including vibration, shock, and temperature extremes.
- Prevent Discharge Caused by Friction: The steel wire reinforcement helps to prevent the hose from rubbing against nearby surfaces, which could potentially lead to wear and tear and, in severe cases, fluid leakage.
By incorporating helix steel wire into its construction, 100R4 hydraulic hose offers a reliable and efficient solution for low-pressure suction and return applications in hydraulic systems.
What is 100R4 Hydraulic Hose Used for
SAE 100R4 hydraulic hose is primarily used for low-pressure suction and return lines in hydraulic systems. Its key applications include:
- Low-pressure suction lines: It’s ideal for drawing hydraulic fluid from reservoirs or tanks to pumps.
- Return lines: It’s used to return hydraulic fluid from components back to the reservoir after it has been used.
- Systems operating in harsh environments: Its durable construction makes it suitable for applications exposed to vibration, shock, and extreme temperatures.
The hose’s helix steel wire reinforcement provides excellent resistance to vacuum and collapse, ensuring reliable performance in suction applications. Its flexibility and durability make it easy to install and maintain in various hydraulic systems.
Key benefits of using 100R4 hydraulic hose:
- Reliable performance: The helix steel wire reinforcement prevents the hose from collapsing under vacuum, ensuring smooth fluid flow.
- Durability: The hose is resistant to wear and tear, making it suitable for harsh environments.
- Flexibility: The hose is easy to route and install, saving time and effort.
- Compatibility: It’s compatible with a wide range of hydraulic fluids, including petroleum-based and water-based fluids.
By understanding the applications and benefits of 100R4 hydraulic hose, you can select the right hose for your specific needs and ensure optimal performance of your hydraulic system.
Conclusion
SAE 100R4 hydraulic hose with helix steel wire reinforcement is a reliable and durable solution for low-pressure suction and return lines in hydraulic systems. Its robust construction, excellent flexibility, and resistance to vacuum and collapse make it ideal for a wide range of applications.
Ready to upgrade your hydraulic system with the best?
Contact us today to learn more about 100R4 hydraulic hose and how it can benefit your specific needs. Our experts are here to assist you in selecting the right hose and fittings for your application.
